Ultrasonic Dip Plating Steel Wire Galvanization Aluminum Plating Device Soldering Tin Coating Machine

Ultrasonic Dip Plating Steel Wire Galvanization Aluminum Plating Device Soldering Tin Coating Machine

Description: 

The ultrasonic vertical tin coating machine is mainly used for soldering tin on enameled wires and materials that are difficult to weld using conventional methods. Compared with traditional welding methods, ultrasonic immersion welding is more environmentally friendly and energy-saving. The ultrasonic vibration and cavitation phenomenon during the immersion welding process are prone to the detachment of the oxide layer on the surface of the welded part. At the same time, high-frequency vibration energy does not melt the solder, which helps the solder to infiltrate the welded part. Because it does not require flux, it saves time and costs in cleaning residual flux, while reducing corrosion to enhance the durability of welded joints. Provides an environmentally friendly welding solution that does not use flux and avoids various problems with conventional flux welding, providing stable and reliable welding.

Ultrasonic metal melt treatment equipment is mainly used in the metallurgical industry. Under ultrasonic vibration conditions, it is more conducive to the degassing, impurity removal, grain refinement, and strengthening of the leaching process of the metal melt. At the same time, it is also possible to achieve fiber metal composites in a very short period of time, preparing high-performance composite materials.

Parameters:

Advantages:

1. Green and environmentally friendly soldering solutions

1.1 It will not emit any harmful chemicals to the environment and human body: there is no need for flux and flux cleaning process.

1.2 There is no water pollution or air pollution: soldering flux is not used during soldering, which does not produce harmful gas emissions or industrial wastewater.

2. Realize perfect soldering

2.1 When soldering, the use of flux will generate small bubbles inside the solder, which can lead to quality issues such as cracks over time. However, ultrasonic soldering, without the use of flux, allows the solder to penetrate very small gaps with vibration energy, preventing the formation of small bubbles inside the solder, thus achieving perfect soldering (sealing).

2.2 Non flux welding ->No welding joint defects caused by strong corrosion of flux.

2.3 By using ultrasonic vibration to allow solder to penetrate small gaps, the welded joints are firm and reliable.

3. Save production costs and improve production efficiency

3.1 Using aluminum wire instead of expensive copper wire can greatly save costs (saving 80%).

3.2 Without the use of flux for welding, there is no need for pre-treatment or flux related processes, which can save equipment and production costs, simplify the soldering process, and improve production efficiency.

4. Support the development of new materials and products

4.1 It can successfully weld difficult to weld materials such as glass, ceramics, and aluminum non-metallic materials that cannot be welded by traditional welding methods, which is helpful for the development of new materials.

4.2 Suitable for solar cell glass, semiconductor, and ceramic heaters, facilitating welding of dual materials (aluminum copper, copper glass, aluminum glass, aluminum ceramic), which helps in the development of new products.

Ultrasonic Dip Plating Steel Wire Galvanization Aluminum Plating Device Soldering Tin Coating Machine